Paint Inspection Ltd

TECHNICAL STANDARD

ASTM D7091-22

Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous Metals

ASTM International

2022

Current

WHAT DOES THIS STANDARD COVER?

Covers magnetic and eddy current gauge practice for nondestructive dry-film-thickness measurement, including calibration, verification and adjustment.

WHY IS IT RELEVANT?

Useful for selecting and checking gauge practice; it does not establish project dry-film-thickness limits.

KEY INSPECTION CONSIDERATIONS

Confirm calibration and verification practices are appropriate for the gauge, substrate and coating arrangement.

WHAT THE STANDARD SHOULD NOT BE USED TO ASSUME

Using a recognised gauge practice does not set the project acceptance criteria.

PRACTICAL INSPECTION APPLICATION

Use when reviewing nondestructive DFT measurement practice against the coating specification.

RELATED TECHNICAL TOPICS

dry film thickness, magnetic gauges, eddy current gauges, calibration

RELATED PIL GUIDANCE

Measuring dry film thickness on abrasive blast-cleaned steel is not the same as measuring a coating on a smooth surface. ISO 19840 provides a method for accounting for the influence of surface roughness when verifying coating thickness against the specified nominal dry film thickness.

RELATED EXPERTISE

Inspection; Testing & Analysis

ABOUT THIS TECHNICAL SUMMARY

Paint Inspection Ltd provides this information to help inspectors, engineers, asset owners and contractors understand the practical relevance of commonly referenced protective coatings standards. This page is PIL technical guidance and does not reproduce or replace the published standard. Users should refer to the current published standard, project specification, coating manufacturer requirements and other applicable contract documents when establishing project requirements or acceptance criteria.

PIL TECHNICAL ASSISTANT

Ask the PIL Technical Assistant about this standard and related coating inspection topics.

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OFFICIAL STANDARD

PIL technical summaries are intended to explain the inspection relevance of industry standards and do not replace the published document.

STATUS AND SOURCE VERIFICATION

Publisher metadata checked on 4 Nov 2026; scope recorded from the official publisher reference. PIL technical review pending.